BUSBAR production with Forminsa’s own BEMAT technology

Unlimited precision, flexibility and efficiency.

Discover the BUSBAR manufacturing capabilities of the BEMAT technology developed by FORMINSA: a manufacturing revolution for high-demand applications.

BEMAT technology: a new way of manufacturing Busbars

At FORMINSA, we have developed an automatic production system that allows us to manufacture busbars more quickly and economically, without compromising on precision, including the automatic insertion of connectors.

STAMPING

Material waste

High tooling costs

Rigidity in design

BEMAT BENDING

Efficient use of material

Minimal investment

Flexibility of shapes

Technological comparison

 

FEATUREBEMATMULTISLIDE
MACHINE
BUSBAR
MACHINE
CONVENTIONAL
STAMPING
ModularityYesPartialNoNo
Servo controlCompletePartialPartialNo
Setup time10–30 min30–90 min>30 minSeveral hours
Pieces per minute60–10030–603–550–150
Material use rateUp to 100 %33–50 %100 %30-60 %
Geometric
flexibility
Medium- High (*)HighLow (*)High
Process
integration
CompletePartialLimitedLimited
Initial investmentLowHighLow–MediumMedium


(*) Subject to redesign of parts to adapt to CNC bending capabilities.

High precision,
design flexibility

Thickness: from 0.1 mm to 5 mm

Length: up to 1,000 mm

Tight manufacturing tolerances in final assembly and specific orifices

Precise bending in 3 directions: width, thickness and torsion

With or without insulation (PA, PI or other)

Automatic insulation removal at connection points

Advantages that make
a difference

Cost reduction

Save up to 100% on material and tooling

Less waste

More sustainable production

Design with no limits

Maximum geometric flexibility

Guaranteed quality

Tight tolerances and precision in assembly

Versatility

Ideal for electric mobility, energy and industry

High-performance
applications

Our busbars are designed to meet the challenges of industrial electrification, electric mobility and energy distribution. Compact, efficient and customisable…

BEMAT is a high-productivity modular solution for manufacturing busbars with high raw material usage. Its design allows different modules to be integrated in any configuration, enabling reference changes to be made in a very short time. Its open architecture allows additional functions to be added, such as laser engraving, welding, nut insertion or riveting.

Over 40 years
shaping metal

At FORMINSA, we have been developing technical solutions for demanding sectors for over four decades. The entire process is integrated into our facilities in Barcelona: from design to assembly.

100% made in Barcelona (Sant Fruitós de Bages)

Direct technical support

Contact us to download the brochure.

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